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Planetary Screw Extruder with Main Spinple and Multiple Satellite Screw or Spinple and Full Calender Manufacturing Line

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Basic Info.

Engagement System
Full Intermeshing
Screw Channel Structure
Deep Screw
Exhaust
Exhaust
Automation
Automatic
Computerized
Computerized
Output
1000kg-1200kg/Hour
Film Optical Property
Transparent
Workers
8-10
Planetary Screw Extruder
1 Main and 10 Satellite Screw or Satellite Spinple
Name of Manufacturing Line
Full Calender Manufacturing Line
Width
Custom Width
Calendering Film Width
Customized
Console
Computerized
Transport Package
Wooden Contaner
Specification
CE, ISO
Trademark
Huarui
Origin
Wenzhou, Zhejiang, China
Production Capacity
12 Unit Per Year

Product Description

Planetary screw extruder with main spinple and multiple satellite screw or multiple satellite spinple and full calender manufacturing line





Calender manufacturing line list
No.
Equipment name
QNT
1
High-speed mixer
2
2
Cold blending machine
1
3
Planetary screw extrude
1
4
Opening mixing mills
1
5
Filtering machine
1
6
Multiple roller calender machine & auxiliaries
calender machine & auxiliaries
1
Controlling device
1
7
Single wheel surface coiling device
1
8
Conveyer belt
3
9
Temperature control device
10

Total amount
22

Calender manufacturing line part 1.High-speed mixer
1.  Main parameter:                      
   1-1  Agitating vane rotation and heating or cooling method is self-friction
   1-2  Discharge way adopt pneumatic device
   1-3  Bearing using tile smelting bearing, electric components adopt joint venture quality products.
   1-5 Main motor's bearing with lubricating mouth
   1-6 Mixer main motor control adopt French Schneider soft starter.

Calender manufacturing line part 2.Cold blending machine
    1-1. Automatic control of temperature and time setting.
    1-2. Internal barrel is made of SUS304 stainless steel, polishing finished.
    1-3. The barrel has a gas vent.
    1-4. Cooling water circulation

Calender manufacturing line part 3.Planetary extruder
  1. Main parts of planetary extruder: single main screw or main spinple and multiple screw or multiple spinple.
  1-1. Length of double barrel inner gear set is different, there are double stages in planetary screw extrudee, first one is longer than the other. The single main screw with 10 small satellite screws.
      Locking ring is made of special formula of smelting forging, after heat treatment, with properties of high strength and wear resistance, corrosion resistance.
  1-2. Gear box adopt hard gear, the oil temperature cooling system adopt outer cooling circulation structure, gear box shaft bearing adopt imported famous brand NSK bearing.
  1-3. Connection: oil heating adopting rotary joint, imported seal parts.Main motor shaft and the gearbox high-speed shaft adopt flange type flexible shaft connector.The feed motor shaft and screw adopt the reducer connection.
  1-4. Hopper: hopper is made of stainless steel, equipped with double material level meter.
  1-5. Feeding material method is forced feeding type.
  1-6. All parts need to be nitrided finished, adopts gun barrel steel alloy.
2. Heating and cooling section:
  2-1. Barrel temperature is controlled by 2 sections of oil temperature conduction control device according to the products.
  2-2. The main screw temperature is controlled by 1 section of oil conduction temperature control device.
  2-3. Cutter(locking ring) and feeding section are equipped cooling structure.
3. Electronic parts:
   3-1. The main AC motor is controlled by frequency changer.
   3-2. Feeding AC motor is also controlled by frequency changer.
   3-3. Push button operation form, with functions of single control and multi-control.
   3-4. An electrical control cabinet of which low voltage apparatus adopt famous brand.

Calender manufacturing line part 4. Banbury Mixer
1.The main specifications:
     1-1. The main motor AC 6p
     1-2. Electronic emergency safety brake
     1-3. Lubrication motor power: 0.37    KW, with CB-B6 gear pump
     1-4. The roller speed ratio of front and back: 1:1. 22
     1-5. Front roller speed: 21.91 rpm; back  roller speed: 17.92 rpm
     1-6. The hard tooth face precision of gear box: 6 levels    
     1-7. Electrical cabinets and operating box are separated
2.Body roll wheels
     2-1. Style: hollow roller wheel (Bored Roll)  
     2-2. Material: Alloy Chilled

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